火炬监测仪
监测火炬系统性能的燃烧系统
火炬监测
Monitoring your flare and its pilots has never been easier. Zeeco’s advanced flare performance and pilot monitoring technologies surpass traditional monitoring methods, delivering real-time, reliable data. From pilot flame detection to combustion efficiency, our solutions help you stay compliant, reduce emissions,
and operate with confidence.
Knowing whether your flare is operating at peak efficiency is critical to ensuring environmental compliance. Zeeco’s portfolio of flare performance monitoring
devices closes the gap between guessing and knowing, increasing flare reliability, safety, and efficiency. Whether you need a system that ensures smokeless flaring or one that measures, controls, and records flare performance, Zeeco has a monitoring device that will help you achieve environmental compliance.
contour™
ZEECO® Contour提供自动、实时、直接的监测和火炬控制 ，而成本只是间接测量系统的一小部分。与其他需要直接接触火炬集管的系统不同，柘科Contour 使用红外线（IR）技术来评估火炬燃烧区，并注入理想数量的辅助介质，以确保正确的燃烧和高销毁效率（DE）--与废气成分和流量无关。世界各地的工厂按等级操作该系统，以优化火炬控制、符合环境法规、减少水电消耗、延长设备寿命，并提高焚尽率（DE）。
ZEECO Contour™ System Advantages:
- 对燃烧区进行直接、实时的评估，自动注入无烟介质
- 区分不同废气流的能力
- 外置到火炬集管，可在不停机的情况下进行维护火炬
- 热影响区外部，可从地面维护
- 新的红外光谱和方法克服了以前不透明度检测仪和类似光学技术的缺点
- 节省水电费，特别是在降压和低流量时
- 负担得起的与间接测量系统
- 协助遵守NHVcz的规定
- 经过现场验证的技术
- 可以集成多个显示器以实现冗余
flareguardian™
美国环保署要求在2019年1月31日前达到40 CFR第60和63部分的要求。您可以使用ZEECO® FlareGuardia以满足该要求，它获得了Hydrocarbon Processing的2018年最佳健康、安全和环境（HSE）实施奖。
柘科FlareGuardian火炬监测器是一种创新和革命性的仪器，采用了专有的视频成像分光辐射仪（VISR）技术。 为系统用户和操作人员提供准确、可靠的实时报告和反馈，以确定重要的性能指标，简化合规性并优化性能。当前间接检测方法的已知缺点，加上新的EPA标准和最后期限，催生了新的燃烧效率（CE）测量和检测方法的开发--该技术可用于直接、自主、连续地实时测量CE和烟度。
这种尖端的火炬燃烧效率（CE）测量和检测技术克服了目前间接检测方法的难题，且符合严格的EPA标准。FlareGuardian可用于直接、自主和连续测量CE和烟度。操作人员将能够消除繁琐的瞄准、数据还原，以及与其他火炬检测方法相关的持续操作和维护成本，同时符合40 CFR 63.670规定的炼油厂RTR规则。
ZEECO FlareGuardian™ Features and Benefits:
- 提供实时燃烧效率，烟雾指数，火焰稳定性，火焰覆盖区域，热释放，和长明灯状态，以全面了解火炬性能
- 自动数据采集（DCS或PLC），优化火炬性能
- 简化检测、报告，符合法规要求
- 远程安装，非接触式监测
- 与间接检测相比，结果更准确
- 无需监测替代参数
- 测量周期短（达到毫秒级别，其他产品平均在秒到1分钟之间），能够快速响应，并将补充燃料、蒸汽或空气的成本降至最低
- 工控界面基于直接燃烧效率和烟雾指数值，允许对火炬闭环操作和控制
- 易于安装和维护，生产过程不受干扰，不需要停机也不需要校准
ViZion™
几十年来，对火炬性能最可靠的评估是通过肉眼观察来确定的。如今，现代技术使操作员能够量化人眼无法量化的东西。ZEECO ViZion™ - 远程火炬 监测和控制设备的介绍。ViZion 采用创新的成像技术来测量、监测和控制火炬 的性能。ViZion 通过了 EPA 其他测试方法 (OTM) 56 的认证，可用于测量和量化 NHVdil 和 NHVcz 参数。
ZEECO ViZion can be mounted up to 1,000 feet (305 meters) from a flare tip. While observing flare combustion, the optical camera utilizes simplified video imaging spectro-radiometry (VISR) technology to measure NHVcz, NHVdil (qualifiers for combustion “health”), and smoke index in real-time. In instances where a flare falls outside acceptable combustion parameters, ViZion can be integrated into plant control loops to adjust steam or air control to bring the flare back to peak combustion efficiency. When used properly, ZEECO ViZion maintains destruction removal efficiencies (DRE) of 98% or higher. Optimize the combustion performance of your flare and protect against inaccurate external Subpart W reporting.
ZEECO ViZion™ Features:
- 实时远程监控
- 测量燃烧特性（NHVcz、NHVdil）
- 测量热量释放并推断火炬 流量
- 可量化的甲烷减排
- 吸烟警报系统火炬 (AP 42 Method 22)
- 采用 VISR 技术（AP 42 方法 56）
- 几乎无需维护
- 将销毁去除率提高到 98%，以符合 W 部分的要求
遵守 OOOOb/c 和其他火炬 监测要求
- 验证火炬 火焰，不再需要长明灯
- 火焰确认
- 无需使用热量计、气相色谱法、质谱法或罐式采样来验证 NHV 合规性
- 免于火炬 气体流速监测
- 每月对可见排放物进行方法 22 检测
IdentifEye™
ZEECO® IdentifEye™ uses long-wave infrared imaging technology to monitor critical aspects of flare systems. Operators can designate regions of interest on a flare system to distinguish pilot and flare flames for precise monitoring and pixel-by-pixel analysis. IdentifEye is also available with user-friendly software that monitors, tracks, records, and displays live IR imagery, alarm settings, and more, so operators are always aware of their flare's performance.
ZEECO IdentifEye™ Benefits:
- 可在地面安装，非接触式系统
- 可在火炬运行时安装
- 无需互联网连接
- 长波红外成像技术有效降低环境干扰的影响
- 可自定义监控区域
- 同1个设备可以有3个监控区域
- 高级软件包可以有100个监控区域
- 即时数据捕获
- 可以定制的 IdentifEyeOS 软件
- 兼容 Windows系统
- 兼容 Modbus协议
- 危险和非危险区域配置选择
- 环保的空气吹扫窗口
- 可在极端温度下运行（-40˚F 至 140˚F）
verifeye™
The patented ZEECO® VerifEye™ fiber-optic pilot monitoring system is integrally mounted in the flare pilot to relay the status of each unique pilot flame in real time to an at-grade monitor. The monitors incorporate flame flicker technology to distinguish between the pilot and flare flames, delivering a precise, immediate signal both among the pilots and between the pilots and the flare flame. The system more accurately controls pilot ignition and function because it operates in real-time.
To eliminate maintenance issues, the entire VerifEye system, including cables, fasteners, and connectors, is constructed for high-temperature applications and focuses on the pilot flame from a safe distance within the pilot housing – not in contact with any combustion-affected zones. Our engineers centered the fiber-optic assembly within the air-gas premix piping, so the continuous flow of air and gas during operation creates a thermal barrier against combustion temperatures.
The VerifEye system is significantly more responsive than a thermocouple, more accurate than a flame rod or typical optical monitor, and has a longer expected equipment life than any other technology on the market today.
ZEECO VerifEye™ Features and Benefits:
- 准确、实时的长明灯状态检测，不受风力或火焰条件的影响
- 超长的设备寿命，在两次预定的翻修之间提供可靠的性能
- 在单个长明灯火焰之间、以及长明灯和火炬火焰之间进行鉴别
- 安装在地面上的远程非接触式监测器
- 长明灯故障的即时通知减少了意外排放的可能
